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The requirement

What critical facilities ask of their controls

The work is different when the space cannot stop.

What makes it hard

  • A single controller or network path that can take the plant down with it.
  • Work that has to happen while the space stays in operation.
  • Equipment from several manufacturers that has to act as one system.
  • Pressure, humidity and particulate limits with no room for drift.
  • Alarms that have to reach someone in real time.

How we approach it

  • Redundant control with no single point of failure.
  • Live cutovers with a written fallback at every step.
  • Point-to-point verification before transfer, so the new system is proven before the old one is retired.
  • Integration across BACnet and Modbus under the open Niagara framework.
  • 24/7 emergency service on existing systems.
Projects

Critical-environment work we have delivered

Data-center cooling, a lab and a clean room.

Mesa, Arizona

Edgecore Data Facility

Programming and technical support on a fully redundant chiller control system, the second of its kind in the U.S., with no single point of failure.

Longmont, Colorado

Micron Technologies

Controls installation for a new facility that combines comfort cooling with data-center work, integrating chilled-water in-row coolers at large scale.

Louisville, Colorado

Biodesix

Installing contractor for a venturi-valve lab system, with BACnet-to-Modbus integration for tight control of lab pressures and air circulation.

Golden, Colorado

National Renewable Energy Laboratory

Clean-room conditions for solar energy research: humidity, particulates and critical processes, with hydrogen gas monitoring for real-time detection and alarms.

Signature capability

Live cutovers, without dropping the plant

Most controls work is easy when you can shut the building down. The hard version is converting a system that cannot stop running. That is the work we are known for.

What we have actually done

  • Converted a live central chiller plant at a State of Colorado facility from Siemens to Distech, to meet the state’s controls standard, without ever losing the plant, in partnership with US Engineering.
  • Multiple additional live-building cutovers, including occupied tenant spaces, using the same staged method.
  • Phased migrations that reuse sound wiring and field devices instead of a rip-and-replace.

How we de-risk it

  • Full inventory and documentation of the installed base before a single wire moves.
  • Written cutover sequence with defined fallback at every step. If something is wrong, we roll back, not improvise.
  • Temporary control strategies and after-hours transfer windows to protect occupants and process loads.
  • Coordination with the mechanical contractor, engineer and facility staff as one plan, not three.
Central plant. For water-cooled chilled water plants we also deliver chiller plant optimization with Siemens Demand Flow: whole-plant sequencing and variable-speed control that Siemens reports typically cuts total chilled water system energy 20–50%, on your existing BACnet BAS. Chiller plant optimization →
Secure remote access. Neeve provides zero-trust, encrypted connectivity for monitoring and managing a building remotely, with no direct path from the open internet to your controllers. About Neeve →
Analytics. Environ fault detection runs continuously, and each repair gets a retest on the live equipment. Product availability is confirmed at quotation. See how Environ works →
FAQ

Critical-facility questions we hear most

Can you work on a plant that cannot be shut down?

Yes. That is the work we are known for: a staged cutover with a written fallback at every step, temporary control strategies, and point-to-point verification before transfer.

Have you worked on redundant plant control?

Yes. At the Edgecore data facility in Mesa, Arizona, we performed programming and technical support on a fully redundant chiller control system, where two redundant systems are monitored at once.

Can you integrate equipment that does not use BACnet?

Often, yes. At Biodesix we integrated a venturi-valve lab system across BACnet and Modbus. We integrate on the open Tridium Niagara framework.

Do you respond after hours?

Yes. We provide 24/7 emergency service on existing systems. To report a problem, use the Incident Report link at the top of any page.

Have a plant or a lab that cannot stop?

Tell us what the space has to hold and what it runs on, and we’ll tell you honestly how we would approach it. Call (720) 282-5099 or request a quote.

Get a quote